B&R X20CP1585 PLC CPU Processor Module Spare Parts In Stock

　　I. Product Introduction

The B&R X20CP1585 is a high-performance PLC central processing unit module in the X20 series. It features an Intel Atom 1.0GHz main processor and an integrated independent I/O coprocessor. Its fanless, compact design integrates logic control, multi-axis motion control, real-time communication, and data processing functions. It can be paired with the full range of X20 IO and communication expansion modules to build stand-alone equipment control systems or distributed automation solutions. It is widely used in high-end machinery production lines and is also commonly used as a replacement for aging or faulty CPUs in existing B&R X20 control systems.

　　II. Product Advantages and Features

1. Dual-processor architecture: The main processor handles complex calculations, while the independent I-O processor processes IO data in the background, reducing the CPU’s computational load and resulting in faster system response.

2. Fanless cooling structure: Reduces mechanical failure points, suitable for long-term uninterrupted operation in industrial control cabinets.

3. Onboard Gigabit Ethernet, POWERLINK real-time industrial bus, USB, RS232, and other interfaces provide rich communication options.

4. POWERLINK supports PRC polling response chain mode, significantly improving real-time bus communication efficiency and adapting to multi-axis high-speed motion control.

5. One interface expansion slot is reserved for adding additional communication cards to expand to various fieldbuses such as Profibus and Modbus.

6. A pluggable CompactFlash card is used as program storage, making program backup, migration, and replacement very convenient.

7. Built-in 1MB SRAM power-off retention memory ensures that process parameters and production data are not lost when power is off.

8. Modular pluggable installation on DIN rails, combined with the X20 series base, allows for flexible IO module expansion and simple disassembly and assembly for future maintenance.

9. Front panel status indicator lights clearly visualize the running, fault, and communication status, facilitating quick on-site troubleshooting.

　　III. Technical Specifications

Brand and Model: B&R X20CP1585 

Processor: Intel Atom E640T, 1.0GHz, with dedicated I/O coprocessor

RAM: 256MB DDR2-SDRAM

Power-off Retention Memory: 1MB SRAM

Program Storage: CompactFlash removable memory card (sold separately)

Onboard Interfaces: 1 Gigabit Ethernet, 1 POWERLINK V1/V2, 2 USB 2.0, 1 RS232, X2X-Link local I/O bus

Expansion Slots: 1 X20 communication interface module slot

Power Supply Voltage: 24VDC

Typical Power Consumption: 8.2W

Minimum Task Cycle Time: 200μs

Motion Control Capabilities: Supports multi-axis positioning, electronic cam, interpolation motion control

Installation Method: DIN rail mounting in control cabinet

Horizontal Mounting

Operating Temperature: -25℃ ~ +60℃

Storage Temperature: -40℃ ~ +85℃

Protection Rating: IP20

Accessories: Terminal block, right end cover, slot cover (included with shipment)

Note: Complete hardware manual, programming materials, and wiring diagrams are available upon request.

　　IV. Functional Description

1. Logic Program Operation: Runs control programs written in Automation Studio to complete equipment sequence logic, interlock protection, and closed-loop control of switching quantities.

2. Multi-axis Motion Control: Can control servo and stepper axes to achieve high-order motion functions such as point-to-point motion, speed control, electronic gears, electronic cams, linear and circular interpolation.

3. IO Signal Management: Acquires signals from X20 series input modules via the X2X-Link bus, outputs commands to control output modules, and manages local and remote IO stations.

4. Industrial Real-time Communication: The POWERLINK bus acts as a high-speed real-time master station, connecting servo drives and remote IO slave devices; Ethernet interfaces with host touchscreens and SCADA monitoring systems.

5. Bus Expansion: With the addition of an expansion communication module, third-party devices can be connected, enabling data exchange with frequency converters, instruments, and PLCs from other brands.

6. Data Storage Management: Programs, recipe parameters, and production logs are saved to a CF card, enabling data recording and program backup.

7. System Self-Diagnosis: Real-time detection of CPU hardware, bus communication, and I/O loop faults, generating fault alarm information for convenient troubleshooting and maintenance.

　　V. Application Scenarios

– Packaging Machinery and Equipment: Multi-axis motion control systems for high-speed packaging lines, filling machines, and labeling machines

– Plastics and Rubber Industry: Automation main control system upgrades and spare parts replacement for injection molding machines and extruders

– Metal Processing Equipment: Automation control systems for cutting machines and machine tools

– Logistics and Conveying Projects: Distributed control for sorting lines and conveyor production lines

– New Energy Equipment: Automation control for lithium battery and photovoltaic production processes

– Replacement of CPU spare parts for old systems in high-end automation equipment such as water treatment, pharmaceutical equipment, and printing machinery

　　VI. Selection Recommendations

Before purchasing the X20CP1585, please confirm the following conditions:

1. Control System Platform: Confirm that the existing automation system is on the B&R X20 platform and that the Automation Studio software version is compatible.

2. Performance Load Assessment: Estimate the number of control axes, the number of I/O points, and the shortest control cycle. Confirm that 1.0GHz performance can meet the project’s computational load.

3. Communication Requirements Verification: If Profibus-DP, CANopen, or other buses are required, the corresponding X20 communication expansion modules must be selected separately. 4. Storage Components: The CompactFlash program memory card needs to be purchased separately and is not included with the CPU.

5. Spare Parts Replacement: Before replacing the old CPU, be sure to back up the complete project program. After replacement, download the program and test the IO and motion axis functions.

Unsure about the complete CPU + IO + communication solution? Contact us for free selection technical support.

　　VII. After-Sales Service Guarantee

1. Supply Service: B&R Automation spare parts are readily available; inventory and delivery time can be checked.

2. Technical Support: Installation and wiring guidance, program download consultation, bus communication debugging, hardware fault diagnosis.

3. Warranty Service: Products enjoy a standard warranty. Non-human-caused damage within the warranty period will be handled according to the after-sales terms.

4. Supporting Documents: CPU hardware manuals, wiring diagrams, and debugging-related documents are available.

5. One-Stop Solution: We can supply a complete set of accessories including X20 series IO modules, communication cards, power modules, and bases.